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[VAC] Re: Stripped threads and tapping aluminum
But first tap with a taper or plug tap. You need to have the tapered
unfinished threads in the hole before finishing with the bottoming tap.
A plug tap probably will get threads enough to be a bit tight on the set
screw but not so tight to prevent it holding on the shaft.
Kerosine is as good a cutting oil as any fancy commercial cutting oil
for aluminum, the door handle could easily be die cast zinc or alloy.
Gerald J.